Mezzanines can be attached to the walls of a building or the columns and supports of a building, or they can be completely freestanding in an open space. The factors that determine where to locate a mezzanine floor are intended use and the foundation upon which it will be set. Slab capacity is determined by weight and weight distribution. For the construction of each type of mezzanine floor, there are guidelines regarding the number of pounds per square feet psf.
These figures have been established by the International Building Code and define the approximate weight distribution across a mezzanine platform. A typical floor slab in an industrial facility or warehouse is six to eight inches thick and has a weight capacity of 25, lbs.
Though this is sufficient to support a mezzanine, the next factor is the soil beneath the floor, which can be sandy or can be from a high water table.
If the soil is not stable enough, the floor slab will need to be reinforced with concrete. A mezzanine floor is an intermediate floor positioned above the floor of a building but beneath the ceiling to create additional floor space and make use of the empty area below the roof.
They provide a comfortable, convenient, and expansive workspace to assist in production and worker efficiency. In the past, the solution was to rent a building or have one built. Managers have learned that rapid growth does not mean continuous growth, which requires adjustments to the use of capital.
Mezzanine floors offer the ability to increase and decrease floor space as conditions require. The most obvious advantage of adding a mezzanine floor is the rapid and instant increase in space. An entire extra layer can be added to a warehouse, office, manufacturing operation, or retail store that offers the ability to allocate inventory or enhance operations. The installation of a mezzanine floor is easy and swift. Unlike the addition of an annex or building, mezzanines can be in place in less than a week.
Since mezzanines are not permanent structures, they can be moved, removed, repositioned, and adjusted to fit the changing conditions of a business. This flexibility opens up opportunities for business owners to streamline their processes to fit the changes in their business. Mezzanines can be disassembled, stored, moved, and installed much like a piece of equipment or machinery. The cost of available assets is a central concern for the management and success of a business.
Adding infrastructure and buildings is a major investment and can tie up critical funds. None of these factors apply to mezzanines. They are a cost effective method for adding extra, valuable space at an extremely low cost.
For a minimal investment, a fourth of the space in a building can be instantly doubled. A mezzanine floor can be installed in any building as long as it has a tall enough ceiling. Regardless of the existing structures, mezzanine floors can be configured, adjusted, and shaped to fit around and with any columns, walls, machines, or other salient factors.
Mezzanines can be designed to work with any space layout, any component, and any load. As an organization grows, it develops areas that are seldom acknowledged or managed. These are the areas where failed projects are stored or dysfunctional machines are saved. Though they might seem to be out of the way, they tend to impede efficiency of the organization. By adding a mezzanine, these areas can be successfully addressed and organized.
The key to the success of any business is organization and decisive action. The implementation of a mezzanine offers the opportunity to face and make those hard choices. The life cycle of a mezzanine floor is dependent on how important it becomes to the stability of the flow of an operation.
Every mezzanine floor is built to last and be permanent and can prove to be a benefit for many years. Chapter Five: Mezzanine Floor Construction. Chapter Six: Advantages of Mezzanine Floors. A mezzanine is an intermediate floor installed in a building between the main floor and the ceiling that is partly open to the main floor. They have a low ceiling and project out over the main floor but do not completely cover it Metal grating is a metal product produced by perforating metal sheets or joining bars of metal to form a grid.
They are a metal product that is widely used in various industries as stairs, platforms, scaffolding, and protective coverings A pallet rack is an upright structure made of steel framing with beams and connectors that are bolted, welded, or clipped together to form a shelving unit to store inventory and equipment. In warehousing, pallet racks are A portable workbench is a flexible and mobile work surface that is designed to function in multiple environments for the purpose of preparing, constructing, or servicing a wide variety of industrial and commercial applications Prefabricated buildings, or prefabs, are buildings with components walls, roof, and floor that are manufactured in a factory or manufacturing plant.
These components can be fully or partially assembled in a factory which is then transferred at the construction site Warehouse racking, also known as storage or pallet racking, is a material handling system suitable for mass storage of goods unitized on skids or pallets.
It allows efficient utilization of space while providing easy access to stockpiled items for better inventory control A workbench is a sturdy flat, smooth, molded surface that comes in a variety of sizes designed for specific tasks. They can be very complex for engineering design work, complicated machining, and intricate precision tooling or be a highly finished wood table for woodworking, metal work, and project design Close Contact Companies Please fill out the following form to submit a Request for Quote to any of the following companies listed on.
Introduction This article provides a detailed look at. Read further to answer questions like: What is a mezzanine floor? Types of mezzanine floors Mezzanine floor design Uses for mezzanine floors And much more …. Mezzanine Floor from Equipment-Roundup. Leading Manufacturers and Suppliers. Contact these Companies. Chapter One: What is a Mezzanine Floor? No matter the use of the mezzanine, it should meet certain building code requirements, and the mezzanine access stairs must meet the IBC mezzanines stair requirements.
A storage mezzanine floor may be the most common type of mezzanine. It can be used to store any number of items like inventory, supplies, hardware, paperwork, equipment, or furniture.
Storage mezzanines may are different from equipment platforms in the way they are used and who has access to them. The difference between a mezzanine vs equipment platform is defined by IBC section and Chapter A work platform mezzanine provides elevated access for employees to perform work tasks like packaging, assembling, maintenance, or quality control.
These types of mezzanines are often located near equipment, conveyor systems, or maintenance areas to improve access for operators and maintenance employees. A portable mezzanine, as the name implies, is a type of mezzanine that can be transported.
Because they must be moved from location to location, portable mezzanines are usually small storage mezzanines. Retail mezzanines help to increase space for a retail sales floor, for inventory storage, or even for office space. Retail mezzanines can be designed with a modern finish to attract customers to the sales floor. Office mezzanine floors are a great addition to any type of work space to increase office space without needing to extend onto the building.
In-plant office mezzanines are a type of mezzanine office space used in manufacturing or other production spaces for office workers that need close proximity to the production floor, like engineering and operations management professionals. Mezzanine floors are usually made of a combination of steel, concrete, wood, stainless steel, or even fiberglass. Mezzanine floor construction depends on the type and use of the mezzanine.
Steel and concrete is the most common type of mezzanine construction. Some applications may require corrosion resistant materials like stainless steel. Most industrial mezzanines are made of modular, pre-engineered steel systems designed to quickly and easily install in the factory.
Steel mezzanines can be engineered to provide support for heavy loads. Mezzanine floor decking may be made of steel, wood, composite materials, or concrete. Steel grating provides slip resistance and drainage for food manufacturing and waste management industries. Composite resin deck systems are lightweight and durable for storage mezzanines. Concrete decks are the most durable for heavier industrial applications. Common additions to a mezzanine platform include guardrails, handrails, safety gates , alternating tread stairs, and IBC compliant mezzanine stairs.
These additions can be powder-coated for a durable finish that will last many years. Or they may be made of stainless steel, aluminum or other materials to best fit the application. All mezzanines must have guardrails for fall protection. Industrial mezzanines should have guardrail systems designed to meet requirements of OSHA section Guardrails should be minimum 42 inches in height, plus or minus 3 inches, and should include a toeboard with a minimum 3.
All mezzanines need mezzanine stairs. Because mezzanines are considered to be a story within the building structure, they must be provided by a means of egress. Mezzanine stairs are part of the means of egress and must meet the International Building Code requirements IBC for egress stairways. Under certain conditions, alternating tread stairs may be allowed for mezzanine access.
Alternating tread stairs can be used under the IBC as a means of egress to mezzanines smaller than sq ft that serve no more than 5 occupants. Alternating tread stairs can also be used as a secondary means of egress to larger mezzanine structures for areas with space restrictions.
Mezzanines provide many benefits for different types of work spaces. Some of the benefits of mezzanine flooring systems include:. Key components of a mezzanine floor: Primary beams — These are the main support of the mezzanine which span across the columns Purlins or joists — These spans between the primary beams are the fixing points for the decking Columns — They are designed to support the primary beams and the load bearing is distributed evenly across the columns which uphold the mezzanine Decking — The 38mm particle board is the most commonly fitted option, however other varieties include grating , durbar plate , concrete and composite decking Mezzanine Floor Diagram: Mezzanine Types Explained There are a number of different mezzanine floor types available, suitable for a range of different applications, these include: 38mm Particle Board High density particle board is a versatile flooring option suitable for warehouse, storage, office, and retail applications.
Forge Welded Grating Made with a fusion of cross rods and bearing bars, forge welded grating is a rigid and heavy-duty flooring option, best suited to industrial environments such as warehouse flooring, working platforms and gangways.
Durbar Plate Durbar plating is made from hot-rolled steel and is highly robust and durable. Composite Decking For premises where structural performance is key, composite concrete decking is the ideal choice. Mezzanine Floor Ancillaries. How can we help? Budget Calculator. Quote Request. Contact Us. Other News. Here are some case studies we recommend for you. What do Elton John, warehousing, robots and Sweden have in common?
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